Super soft short plush

Today, plush toys have developed a variety of cute shapes. In order to make the plush toys more intuitive, people have also developed a lot of materials. Among them, super soft short plush has become the mainstream of plush toys.

In front of us, Xiaobian has analyzed the material of super soft short plush. Today, the manufacturer of plush toys will talk about its technology.

Due to the difference of raw materials and structure technology, the fuzzing times of super soft short plush and general materials are not the same, and the fabric factory will control it between 5 and 6 times.

The structure of super soft short plush is very close, and its dyeing property is very difficult. It belongs to the superfine fiber of pure polyester. Its dyeing performance is vegetable like and special from that of general polyester, so its dyeing is different from that of ordinary fabrics.

Because of the large surface area of superfine fiber, a lot of dyes are dyed, and its surface is not smooth enough, the fixed dyes and dye staining are difficult to clean, and in the post-treatment heat treatment, part of the dye dyed into the fiber surface is easy to migrate to the surface of the fiber, resulting in the reduction of wet treatment fastness and friction fastness. The fine size of superfine fiber will make the light easy to penetrate, and the heating surface is large, so the fastness to sunlight and sublimation is lower than that of ordinary fiber. According to the above characteristics, the following points should be paid attention to in dyeing:

a. Use dyes with high dye uptake (especially dark color dyeing)

b. Use all kinds of dyes with high fastness (especially dark color dyeing);

c. Pay attention to level dyeing (especially when dyeing light color);

d. Pay attention to the color change curve of heat setting;

e. After dyeing, wash the attached dyes thoroughly (especially after dyeing dark colors).

Rolling water

In order to make the dyed super soft short plush feel more smooth, in order to give the product a softer handle and luster, and increase its performance, special finishing (water rolling) is carried out on the dyed products. Fabric mills generally use the water mill with a roller pressure of 5MPa / m2, which is divided into two parts according to the style specified by customers. The technological conditions and prescription are as follows:

Formulation (o · w · f)%

Softener 1.5

Smoother 1

Special attention should be paid to the following items in the water rolling process:

a. Reverse rough rolling to prevent errors in the setting of finished products

b. Pay attention to the color order of rolling water in the same bath to avoid staining.

Shape setting of finished product

The final product setting is a process to determine the style of super soft short plush. In this process, the air volume of the setting machine (lower air volume > upper air volume) can be adjusted.

In addition, the temperature and speed should be controlled, which is generally wool well cloth, 185 ℃× 25m / min, and the overfeed and tension should be adjusted according to the requirements of fabric width and weight. Generally, in order to avoid the phenomenon of overlapping color, the fabric door width, meter length and color matching should be considered. In the setting of finished products, the contents to be inspected include door width, meter length and appearance style: hand feeling, hair direction, color difference and flatness. Avoid the problem of narrow door width or short meter length.

The shaping of the finished product is a process to determine the style of super soft short plush. In this process, the air volume of the setting machine can be adjusted (lower air volume > upper air volume) to complete the product finalization.