A comprehensive analysis of how plush toys come from scratch

Nantong plush toy manufacturers as the most important member of the toy family, Nantong plush toys customization has its own unique methods and standard requirements in the process and production methods. Only by understanding and strictly following its process can we produce high-quality plush products.

From the perspective of the overall process, Nantong plush toys customization processing is divided into three main parts: cutting, sewing, finishing, small knitting. Let's have a deep understanding.

1、 Tailoring

There are many traditional cutting methods, mainly divided into hot cutting, cold cutting and manual cutting. Now many factories start to use laser cutting, there are more cloth folding presses. Different fabrics can be tailored to different cutting methods.

1. The accuracy of manual cutting is relatively low, and the efficiency is poor. Generally, it can only be used on some specific fabrics.

2. Cold cutting is the combination of steel mold and press to cut toy fabric, which is suitable for multi-layer cutting of thin fabric, with high efficiency.

3. Hot cutting is a board mold made of gypsum board and hot fuse, which fuses and cuts toy fabrics after being electrified. Therefore, hot cutting is suitable for thick chemical fiber fabrics and can not be cut in multiple layers. However, it has high accuracy, less labor consumption, and can reduce material loss through scientific typesetting. At present, it is suitable for cutting most toys.

2、 Sewing

Sewing this joint is to sew the cut pieces of toy together to form the basic shape of the toy. Most of the sewing machines used in toy industry are high-speed flat sewing machines used in industry. Household sewing machines are not suitable for the production and processing of plush toys.

In the whole production process of toys, sewing is very important, and the alignment of stitching size and marking points is very important. Most domestic toys have a stitching size of 5mm. If the sizes are not consistent, it will lead to distortion of toy limbs and facial shape.

Of course, the whole sewing machine follow-up maintenance is also very important, regular oiling, cleaning, maintenance is also a link that can not be ignored.

3、 Sorting out

At this stage, the whole production process has been basically completed, and this link pays more attention to the quality inspection of toys. Such as peeling, filling, sewing, shaping, blowing, thread cutting, needle checking, packaging, etc. This is to present the perfect side of toys to the final consumers.

Therefore, the experienced old workers are a valuable asset to the factory. They will control every link. A good quality plush toy needs to finish the shape, remove the thread ends, and do a good job in needle inspection and packaging. These experienced teachers and masters can be called technicians who can skillfully solve some problems in the previous process!

The above is the conventional production process and process of plush toys. If you want to make a good toy, you must have a long-term experience accumulation and a high sense of responsibility for the work. A good plush toy depends on the joint efforts of each link and everyone. In this way, the final flow to the hands of consumers will make you feel at ease, rest assured, and bring comfortable happiness!